RAO Mars

Production

A full manufacturing cycle

Seven in-house shops — from raw material to a tested finished product.

In-house capability

Everything under one roof

Every key stage — from cutting and shaping raw material to final testing of the finished product — takes place on the company's own production floor. This keeps quality control consistent at every stage and allows orders to be built to the customer's own technical specification.

Procuring shop
01

Procuring shop

Supplies primary and auxiliary production with stock cut from sheet material, coil, bar, and ingot. The shop houses vapor-degreasing units, a line for cutting coil stock to length, and a plasma cutter for heavy-gauge profiles.

Aluminum & plastic extrusion
02

Aluminum & plastic extrusion

Three sections: aluminum profile extrusion up to 70 mm in diameter; PVC profile extrusion up to 200×70 mm in cross-section with automatic perforation and length-cutting; and plastic injection moulding for parts weighing 1–400 grams.

Stamping & bending shop
03

Stamping & bending shop

Built around a CNC bending and stamping line from the Italian manufacturer Salvagnini, accurate to 0.1 mm. The shop also runs a CNC turret punch press, sheet-metal stamping presses, an automated welding system, and roll-forming lines for sheet metal.

Painting
04

Painting

A conveyorized powder-coating line applies epoxy-polyester paint to steel and aluminum parts, with both automatic and manual spray stations, for a weather-resistant finish.

Electroplating
05

Electroplating

Seven process lines: degreasing and zinc phosphating, hard chrome plating, nickel plating, barrel and large-part zinc plating, aluminum anodizing, and "Alochrom" decorative aluminum coating. All lines run under GEM80 microprocessor control.

Tool shop
06

Tool shop

Manufactures the full range of production tooling in-house: injection molds, aluminum casting molds, bending dies, extrusion dies, drilling jigs, inspection gauges, and assembly fixtures.

Testing center
07

Testing center

Verifies components and finished products through climatic (salt-fog) testing, dust and vibration exposure, shock loading, RF-interference resistance, and mold-resistance testing.

Company archive

Shop equipment

Equipment of the production shops from the company archive: photographs and equipment names. The current equipment list and technical parameters are available on request.

01Procuring shop2 units of equipment · 3 photos

Degreasing plant

Manufacturer
Imperial Chemical Industries

Cut-to-length line

Manufacturer
Bulldog Equipment Ltd.
02Aluminum & plastic extrusion3 units of equipment · 7 photos

Aluminium extrusion line

Manufacturer
Extrusion Press Services UK Ltd

Plastic injection moulding machine

PVC extrusion line

Manufacturer
Bausano
Model
MD-46-200
03Stamping & bending shop3 units of equipment · 8 photos

Punching and stamping line

Manufacturer
Salvagnini

CNC turret punch press

Automatic welding system

04Painting1 unit of equipment · 4 photos

Powder coating line

Manufacturer
Volstatic Ltd
05Electroplating1 unit of equipment · 2 photos

Automated electroplating lines

06Tool shop4 units of equipment · 4 photos

Jig grinding machine

Manufacturer
Henri Hauser SA
Model
Hauser SIP S50-CNC314

Wire EDM machine

Manufacturer
Charmilles Technologies SA
Model
Robofil 200

Universal vertical boring and milling machine

Manufacturer
Maho
Model
MH600E

Laser cladding system

Manufacturer
Integrated Laser System Ltd
07Testing center6 units of equipment · 9 photos

Humidity and salt-fog test chamber

Manufacturer
Dynam Engineering Services Ltd

Dust test chamber

Manufacturer
Dynam Engineering Services Ltd

Vibration test system

Manufacturer
Dynam Engineering Services Ltd

Shock test system

Manufacturer
Lansmont Corporation

RF interference immunity test system

Manufacturer
Electro-Metrics Ltd

Mould resistance test chamber

Manufacturer
Dynam Engineering Services Ltd

Photographs from the company archive.

The company's production facilities
The company's production facilities

From sheet metal to finished part

Cutting, extrusion, bending, and stamping — the full material-forming cycle runs on in-house equipment, including a CNC bending and stamping line from the Italian manufacturer Salvagnini.

One of the production areas
One of the production areas

Coatings, tooling, and testing

Seven electroplating lines, an in-house tool shop, and a testing center with climatic and vibration chambers complete the finishing and quality-control cycle.

Production equipment at the facility
Production equipment at the facility

One integrated production site

Every production area sits on the company's own grounds — from incoming material to the finished, shipped product.

Learn more about our products

Linear motors and in-house-built machine tools, made possible by this production base.